Companies in manufacturing are constantly seeking innovative solutions to streamline their processes and enhance the quality of their products. One such thing which has revolutionised fastener insertion services is the PEMSERTER Series 2000 automatic fastener installation press system. We’re proud to offer this service here at DB Sheetmetals for your sheet metal fabrication project.
The PEMSERTER Series 2000 stands out as a beacon of reliability and speed in fastener insertion. Its automatic installation press system boasts upgraded features and expansion capabilities designed to improve job productivity and ensure top-tier quality. The heart of the Series 2000 press lies in its programmable logic controller (PLC) and user-friendly touch screen operator interface system. This combination allows for seamless operation, quick run set-up, and precise fastener installation setups. The touch screens not only facilitate easy operator training but also enable instant adjustments to installation variables, such as dwell time and installation force.
Our system addresses the need for safety, with its patented Light Stream Operator Safety System. This wireless, fail-safe system employs infrared beams to detect any object, metallic or non-metallic, in the ram’s path during installation. The result is a fast, precise, and reliable safety system that ensures ram force is only applied to fasteners, enhancing both operator and workpiece protection.
The system is distinguished by its comprehensive features, delivering exceptional results. Operators benefit from the job search and recall mode, enabling quick access to 300 stored jobs for seamless transitions between tasks. The programmable logic controller (PLC) effortlessly accommodates custom programs, providing the flexibility to meet diverse manufacturing needs. Quiet and efficient operation is ensured through the cast aluminium bowl with epoxy coating, designed to handle larger parts. Additional features include adjustable ram stroke distance control, real-time installation force feedback on the screen, fastener and batch counters, descriptive screen alerts for operating errors, smart dwell and force verification, and a self-diagnostic system empowering operators to work with increased speed, accuracy, and confidence.
To find out more about our fastener installation here at DB Sheetmetals, get in touch with us today on 01440 706281 or email info@dbsheetmetals.co.uk